PlantOS™ Manufacturing Intelligence

The Future of Industrial AI is NOW

Empowering industrial stakeholders (CFOs, COOs, Production Heads, Maintenance
Managers, Energy Managers, and more) with prescriptive AI insights for optimized
maintenance solutions, energy efficiency, and operational excellence.

*Note – Data As of 24th Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

PlantOS™ is more than
just exceptional

Manufacturing Intelligence Technology
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What we do

Enabling Reliable &
Efficient Industrial Outcomes

We empower industries DELIVER efficient and reliable production OUTCOMES through a combination of advanced sensing technology, collaborative AI, and human intelligence & domain expertise.
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Our Impact

Driving Uptime, Precision, &
Trust Across Global Production Sites

Plants
Digitalized
0
Breakdowns
Avoided
0
Unplanned
Downtime Hours
Eliminated
0
Prediction
Accuracy
0 %
*Note – Data As of 24th Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

Global Presence

We have a strong presence
in 22 countries across....

We support industries worldwide with advanced Prescriptive Maintenance & Energy Efficiency solutions. Our global presence reflects the trust leading manufacturers place in our expertise.

India

Sri Lanka

UAE

KSA

USA

Korea

Mexico

Oman

Bahrain

Thailand

Malaysia

Vietnam

Turkey

Ghana

Philipinnes

Australia

Indonesia

Senegal

Path to Value using
AI 4 Production Outcomes

PlantOS™ Manufacturing Intelligence

Explore

PlantOSTM

The Rise of
AI Assisted
Decision making

PlantOS™

Click Me!!!

User-Validated Prescriptive AI

Why PlantOS™
is the most user-validated
prescriptive AI in the world?

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Production Outcomes

What this means for You?

Step

01

Goal Setting

of Production Outcomes

Step

02

Baseline

with Advanced Sensing Technology

Step

03

Benchmark

with Target Production Goals & Outcomes

Step

04

Optimize

through
Collaborative AI &
Human Expertise

Step

05

Collaborate

using AI Powered Outcome Assistance

Industries We Serve

Deep domain expertise across
the value chain in diverse industries

Steel

The steel industry relies on a complex array of critical equipment, from blast furnaces and rolling mills to continuous casting machines, requiring precise control and maintenance.

Cement

The cement industry depends on the smooth operation of critical equipment like rotary kilns, grinding mills, and preheaters, necessitating meticulous monitoring and optimization to ensure efficiency.

Pulp & Paper

The core of pulp and paper production lies in the sturdy performance of vital equipment like digesters, paper machines, and recovery boilers, demanding unwavering maintenance to sustain profitability.

Metal & Mining

The metals and mining industry depends on critical assets like haul trucks, crushers, and conveyor systems operating at peak reliability. Advanced prescriptive maintenance is vital to predict failures early, optimize maintenance schedules, and sustain operational excellence.

Tire

The tire and rubber industry face the challenge of manufacturing a wide range of products while ensuring the optimal performance of critical equipment like mixers, extruders, and curing presses.

Chemical & Fertilizers

Chemical and fertilizer producers face a critical challenge in maintaining efficiency of vital assets like reactors, distillation columns, and granulators to ensure consistent product quality

Food & Beverages

In cost-sensitive industries like F & B, optimizing the performance and reliability of critical assets such as mixers, chillers, and packaging equipment is essential for maintaining product quality, safety, and profitability.

Pharma & Personal Care

In the heavily regulated pharmaceutical industry, ensuring the optimal performance and compliance of critical assets like reactors, spray dryers, and tablet presses is crucial for maintaining product quality, patient safety, and regulatory adherence.

Value Realization Across Every Persona

Discover how
Infinite Uptime drives success for

  • Eliminate
  • Reduce
  • Raise
  • Create
  • Safeguard
Frank CFO

Reduce

Conversion Cost per Unit Produced

Raise

Utilization Growth %

Safeguard

ROI / Value Creation per Unit Time per Unit Area

Chad COO

Reduce

Cost of Maintenance per Unit Produced

Raise

Safety & Risk Management

Safeguard

ROI / Production Agility

Derek CDO

Reduce

Digital Tool Scatter / Integration Complexity

Create

AI-driven Site-wise Dashboards + Schedules

Safeguard

ROI-centric Digital Transformation

Peter Plant Head

Raise

Output Growth %

Create

% Decisions Based on AI Prescriptions

Safeguard

Cost Competitiveness

Mike Maintenance Manager

Eliminate

Unscheduled Downtime Hours

Create

% AI Prescriptions Accepted & Acted Upon

Safeguard

Asset Reliability

Emaad Energy Manager

Reduce

Cost of Energy per Unit Produced

Safeguard

Energy Efficiency

Disha Digitalization Manager

Raise

Productivity Growth %

Create

Digital Ways of Working

Safeguard

Digital Transformation ROI

#AI4ProductionOutcomes

#MyGoalsMyOutcomes

What is your focus?

Your Path to PEAK Plant Performance

Prescriptive
Maintenance

It predicts issues and recommends specific actions to prevent failures and optimize asset performance

Energy
Efficiency

It is using less energy to delivery the same performance, cutting costs & reducing environmental impact

PlantOS™ AI 4 Production Outcomes

Why
PlantOS™ is Your Key to
Manufacturing Excellence

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Full Stack
Manufacturing Intelligence

PlantOS™ empowers process industries to Baseline, Benchmark, Optimize, and Collaborate, driving production outcomes.

Zero
Capital Investment

Adopt Production Outcomes-as-a-Service (POaaS) without significant upfront costs, enabling rapid scaling of your operations.

User-Validated
Production Outcomes

Implement prescriptive maintenance and optimize energy efficiency with our with our unique combination of Vertical + Agentic + Explainable AI models and 24/7 expert support.

FAQs

Get answers to
common questions.

What makes Infinite Uptime prescriptive AI more impactful than traditional condition monitoring solution?
PlantOS™ offers advanced sensing technology with wired piezoelectric sensors for continuous online condition monitoring of critical rotating equipment. What sets Infinite Uptime apart is our ability to monitor and analyze challenging applications in conditions that other solutions cannot match, thanks to our continuously powered sensing nodes and advanced AI-powered insights. Our prescriptive maintenance solution delivers high accuracy in fault prediction while maximizing energy efficiency.
PlantOS™ excels at diagnosing faults and providing prescriptive insights for a wide range of rotating equipment across various industries, including metals, mining, cement, paper, chemicals & fertilizer, rubber & tyre, food & beverages amongst others. Some of the most critical equipment we monitor in each industry are:
  • Metals & Mining: Blast Furnace Blowers and Smelters
  • Cement: Vertical Roller Mills and Kiln Drive Systems
  • Paper: Paper Machine Dryer Sections and Pulp Washers
  • Chemicals & Fertilizer: Ammonia Synthesis Converters and Centrifugal Compressors
  • Rubber & Tyre: Banbury Mixers and Tyre Curing Presses
  • Food & Beverages: Centrifugal Separators and High-Pressure Homogenizers
Our advanced prescriptive maintenance solution allows the system to be easily configured for any type of rotating machine, ensuring optimal performance and reliability across diverse industrial applications.

PlantOS™’s vertical AI models, tailored for industries like metals, mining, cement, paper, chemicals & fertilizer, rubber & tyre, food & beverages amongst others, deliver 99.97% fault prediction accuracy. Being trained on industry-specific failure modes, it ensures predictions are relevant and actionable, validated across 70k+ monitoring locations. Artificial Intelligence embedded in the system contextualizes these fault patterns with machine configuration data, resulting in accurate condition diagnoses and prescriptive insights and recommendations every single time.

Infinite Uptime’s Production Outcomes as-a-Service (POaaS) value delivery model focuses on production goals—guaranteeing optimal asset performance and energy efficiency, thus driving ROI. Powered by PlantOS™, the production outcomes are delivered through a balanced and layered combination of advanced sensing technology (piezoelectric & MEMs), vertical- AI, and 24 x 7 on-demand remote assistance and on-site human expertise.
Yes, PlantOS™ can be seamlessly integrated into a wide range of existing digital ecosystems and ERP applications, such as Oracle NetSuite, SAP, and Microsoft Dynamics. Our AI-powered prescriptive solutions are designed to work in harmony with your current workflows, ensuring a smooth transition and easy adoption. This integration enables seamless data flow between PlantOS™ and your existing systems (SCADA, PLC, DCS), empowering your team to make informed decisions and take action based on real-time insights.
To get started with using Infinite Uptime in your facility, we offer a comprehensive onboarding process that ensures a smooth integration and maximum returns on your investment:

Business Case Evaluation

  • Our strategic guidance and ROI document will help support your investment decision
  • We take a critical view of the present condition, cost of implementation, and projected results

Solutioning

  • We assist manufacturing leaders in process mapping and pinpointing areas for improvement
  • Our focus is on identifying changes that will yield the greatest impact on overall plant operations
  • This optimization ensures the best returns on technology deployment

System Deployment and Go-Live

  • Our experts take full ownership of installation, configuration, and technology setup
  • We emphasize meticulous planning and collaboration to ensure a timely deployment and go-live process

Client Success Program

  • Our comprehensive client success program is closely aligned with the desired outcomes of every stakeholder
  • We focus on driving technology adoption and crafting impactful use cases
  • This program ensures that you get the most out of PlantOS™ and achieve your business goals

Digital Transformation

  • Our holistic approach to asset digitalization aims to significantly improve reliability and efficiencies for your operations
  • By optimizing workflows and increasing profitability, we help you unlock the full potential of digital transformation

Get in touch with our team today to discuss how Infinite Uptime can revolutionize your facility’s operations and drive long-term success

Say Goodbye to
Dashboards
Say Hello to
Outcomes

Contact Us