Industries

Industries & Outcomes

Infinite Uptime has been a strategic partner of JSW for the last four years,
playing a pivotal role in transforming & optimizing our Steel, Cement and Paint Plant production outputs.”

– Rishi Shroff, CEO, JSW New Age

Infinite Uptime’s PlantOS™

Prescriptive Maintenance &
Energy Efficiency Powered by PlantOS™

Infinite Uptime’s PlantOS™ Manufacturing Intelligence platform delivers a
dual advantage for process industries.

Through Prescriptive Maintenance, it not only predicts potential failures but also recommends the right action at the right time to keep critical equipment running reliably

At the same time, Energy Efficiency is embedded into every insight, detecting process inefficiencies, optimizing equipment loads, and reducing energy consumed per tonne of output.
With coverage spanning mission‑critical rotating equipment and auxiliary static systems,
PlantOS™ covers entire production ecosystems to achieve higher uptime, lower maintenance &
energy costs, safeguard ROI, and drive safety for all employees.

Strategic Challenges

Production Reliability for
Steel Industry

Steel is 25–40% energy intensive and every furnace trip costs $ millions
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Mining
Grizzly Feeder Jaw Crusher Vibration Screen Ball Mill Stacker Reclaimer Cyclone Separator Conveyor

Coke Oven
Hammer Mill Exhaust Blower Dedusting Fan Cooling Water Pump BOD Blower Vapor Compressor

Sinter Plant
Pallet Car Mixing Drum Sinter Crusher Sinter Screen Cooller Fan Exhaust Blower Dedusting Fan Conveyor

Blast Furnace
Dedusting ID Fan Stock House Conveyor Sinter Fines Fan Booster Fan VPSA Blower VPSA Pump BLT Charging Unit

Steel Melting Shop (SMS)
Converter Saturated Pump Converter GCP Pump Dedusting ID Fan Caster Mould Pump Caster Booster Pump Caster Slide Gate Pump Caster Steam Fan Scale Pit Pump GAC Pump

Pellet Plant
Exhaust Fan UDD Fan Recuperator Fan Ball Mill Tailing Pump Bucket Elevator Conveyor Pelletizing Disc

Corex
Top Dedusting Fan Coal Dedusting Fan Ore Dedusting Fan Ore Conveyor

Hot Strip Mill
Mill Stand Mill Drive Pinch Roll Cradle Roll Mill Drive Cooling Tower Fume Exhaust Fan Furnace Blower

Wire Rod Mill
Mill Stand Looper Pinch Roll Circulation Blower

Tandem Cold Rolling Mill
Mill Stand Mill Drive Uncoiler Recolier Tension Reel Delivery Looper Fume Exhaust

Continuous Galvanizing Line
Bridle Roll Fume Exhaust Blower Air Knife Blower Coater Passivation Blower

Coating Line
Uncoiler Recolier FD Fan Fume Exhaust Bridle Roll

Round-the-clock operations, extreme furnace conditions, massive energy demand, and abrasive environments
make unplanned stoppages both frequent and expensive. A single failure in a blast furnace blower, rolling mill drive,
or cooling system can halt production and drive energy costs through the roof.

Outcomes Delivered JSW Steel Transformation Success Story

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ goes beyond Condition monitoring by prescribing timely interventions for all critical equipment such as:

It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process

Hot,Billet,(bloom),Continuous,Casting,,Also,Called,Strand,Casting
Rolling,Stand.,Steel,Sheet,Manufacturing.,Equipment,For,A,Heavy-plate,Rolling
Fan,Cooler,Propeller
Continuous Casting Machine
Includes rotating subsystems like rollers and motors
Rolling Mill Drives
Electric motors and gearboxes drive rollers
Blast Furnace Blowers
Fans and blowers with rotating shafts and bearings

Strategic Challenges

Production Reliability for
Cement Industry

Cement = 8% global CO₂ emissions.
Every kiln stoppage risks millions, every ton risks ESG penalties
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Raw Material Handling
Stacker Reclaimer Crusher Feeder Vibrating Screen Belt Conveyor

Raw Mill Section
Vertical Roller Mill Classifier Raw Mill Fan Belt Conveyor Raw Mill Exhaust Fan

Pyro Section
Kiln Main Drive Girth Gear & Pinion PA Fan Preheater Fan Bag Filter Fan Kiln Feed Elevator Clinker Cooler Fan

Silo
Deep Pan Conveyor Belt Conveyor

Cement Mill
Mill Main Drive Bucket Elevator FD Fan ID Fan

Roller Press
Planetary Drive Movable Roller Fixed Roller

Packaging Plant
Bucket Elavator Deep Pan Conveyor Bag Filter Fan

Powerplant Boiler Feed Pump PA Fan SA Fan ID Fan CEP Pump Vacuum Pump Cooling Water Pump Demineralization Pump Gas Turbine Cooling Tower Fan

Dust, heat, heavy loads, and nonstop grinding put extreme stress on kilns,
mills, fans, and filters. A single stoppage can choke operations, shorten
equipment life, and send power consumption soaring.

Outcomes Delivered Cement Transformation Success Story

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ goes beyond monitoring by prescribing timely interventions for all critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
Industrial,Background,With,Working,Gravel,Crusher
Rotary Kiln
Key rotating equipment with thermal/mechanical stresses
Ball Mill
Milling equipment with rotating components
Crusher (Jaw Crusher)
Jaw crusher with mechanical wear and impact loads
Vertical Roller Mill
Gearbox, main drive and separator gearbox are key components.

Strategic Challenges

Production Reliability for
Metals & Mining Industry

Mining = high-risk, asset-critical, safety-driven operations
Every crusher stoppage halts the mine. Every conveyor trip risks millions.
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive intelligence across the mining value chain, continuously monitoring all critical equipment such as:

It recommends the right fixes before breakdowns occur and pinpoints
energy optimization opportunities across the process.

Iron,Casting,At,The,Foundry.,Overhead,Crane,With,Ladle,With
Reverberatory,Furnace,Melts,Copper,Metal,With,Burning,Flame
Mining
Excavators Hydraulic Systems
Includes hydraulic pumps and motors in rotation
Vibrating Screens
A continuous vibrating conveyor belt to sift and sieve
Conveyor Belts & Rollers
Electric motors, rollers with bearings and belts
Drag Lines
Machinery to dig and excavate
Cast House Crane
Transfers the molten metal
Baking Furnace
To strengthen the preliminary the metal product

Strategic Challenges

Production Reliability for
Pulp & Paper Industry

Pulp & paper is 20–30% energy intensive, and each paper
mill hour downtime can cost up to $150,000
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Pulping
Digester Mixer Reactor pump Tower feed pump Press Feed Pump Pulp Press Roll Disc Filter Twin Roll press Vacuum Drum Washer Evaporator

Chemical Recovery
Weak Chlorine Blower Chlorine Supply Pump Air Compressor Caustic Pump Recovery Boiler Pump ID Fan Scrubber Unit Slaker

Washer

Refiner

Bleacher

Forming
Breast Rolll Table Roll Dandy Roll Couch Roll Wire Roll

Drying Drying Cylinder Felt Roll Vaccum Roll Yankee Cylinder

Calendaring Top Roll Intermediate Roll Queen Roll Deflection Roll Compensating Roll

Reeling Reel Drum Roll Reel Spool Roll Rider Roll Winder Drum Roll

Water Treatment Plant Raw Water Pump Dosing Pump Return Sludge Pump Air Compressor

Powerplant Boiler Feed Pump PA Fan SA Fan ID Fan CEP Pump Vacuum Pump Cooling Water Pump Demineralization Pump Gas Turbine Cooling Tower Fan

Unplanned stoppages cause costly paper breaks, wasted raw material, excessive
steam consumption, and lost output — while maintenance in such harsh
environments is both frequent and expensive.

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive intelligence across the pulp and paper value chain, continuously monitoring all critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
Belluno,,Italy,-,February,27,,2017,-,This,Paper,Mill
The,Machinery,In,A,Paper,Mill,Plant.
Paper Machine Press Section
Rolls and press sections with rotating shafts
Refiners
Rotating refiners grinders, shafts

Outcomes Delivered

Strategic Challenges

Production Reliability for
Chemicals & Fertilizers Industry

Chemicals = safety-critical, compliance-driven, cost-intensive
A single reactor failure risks millions — and regulatory shutdowns
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive intelligence across continuous and batch chemical operations by monitoring all critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
Industrial,Air,Compressor,Systems,With,Equipment,Machinary,,Tank,,Pump,,Gauge,
Pumps,And,Piping,In,Water,Treatment,Facilities
Pumps
(Centrifugal/Process)
Rotating shafts, impellers prone to corrosion & wear
Compressors
Rotors, bearings, and seals in rotation

Strategic Challenges

Production Reliability for
Tire & Rubber Industry

Tire industry = zero-defect, high-energy, volatile supply chain

In tire manufacturing, every defect risks recalls, every outage risks millions
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Banbury Mixer
Master Mixer TSS Screw TSS Calender gearbox Dust Collecting Blower

Milling Section
Hold Mill Feed Mil Cracker Mill

Extruder
Duplex Extruder Triplex Extruder Quadraplex Extruder Cushion Feed Extruder Pork chop Extruder Belt Extruder

Bead Construction
Bead Apex Extruder Thread Applicator Strip Winding Extruder

Inner Liner Calendering
Inner liner extruder Inner Liner Roll

Fabric Cord Calendering
Pork chop Extruder Calendar Hold Mill Calendar Feed Mill Calendar Rolls (4 roll section) Cushion Calendar

Steel Belt Calendering

Steel Belt Cutting

Fabric Ply Cutting

Tyre Building

Curing & Inspection

Critical equipment like internal mixers and curing presses operate under extreme
heat and pressure, where unexpected failures can halt lines, cause costly rejects,
and disrupt tight delivery schedules. Energy-intensive curing and mixing processes
drive high power consumption, making inefficiencies costly.

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive intelligence across continuous and batch chemical operations by monitoring all critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
28d38115-9292-4941-b30d-85ab20837797 Banbury Mixer
cb49fc2c-fdcc-4c9f-bf5e-470211793494 Extruder
Tyre,Making,Machine,And,Tyres,Under,Process

Tires

Curing Presses
Rotating mechanical presses and hydraulics
Banbury Mixer

Rotating shafts and rollers

Extruders
Rotating screws and motors

Strategic Challenges

Production Reliability for
Food & Beverages Industry

Food safety and shelf life define competitiveness –
every stoppage risks compliance and waste
HACCP/FDA compliance + consumer trust = non-negotiable
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive insights by monitoring key critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
Industrial,Interior,Chiller,And,Boiler,Hvac,Heating,Ventilation,Air,Conditioning
Automated,Beverage,Canning,Process,In,Modern,Beer,Factory,,Blue,Light.
Automatic,Filling,Machine,Pours,Water,Into,Plastic,Pet,Bottles.,Brewing
Bottling and canning lines
Package beverages into bottles or cans efficiently
Filling machines
Dispense liquids or solids into containers
Boilers/chillers
Provide heating or cooling during processing

Strategic Challenges

Production Reliability for
Pharma & Personal Care Industry

Zero tolerance for downtime, zero tolerance for contamination
In pharma, compliance isn’t optional — downtime risks both revenue and regulatory shutdowns
Prescriptive Maintenance & Energy Optimization with Proven ROI in 6–12 Months

Outcomes Delivered

Plants Digitalized
0
Breakdowns Avoided
0
Unplanned Downtime
eliminated
0

*Note – Data As of 28 Aug 2025    Source- PlantOS Digital Reporting System – User Validated True Positives & False Negative Rate

The PlantOS™ Difference

PlantOS™ delivers prescriptive insights by monitoring key critical equipment such as:
It recommends the right fixes before breakdowns occur and pinpoints energy optimization opportunities across the process.
Factory,With,Pharmaceutical,Equipment,Mixing,Tank,On,Production,Line,In
Chiller,Plant,For,Hvac,System,Of,Production,Facilities,With,Service
df9d9969-988c-4a62-b51c-58ae2b3b179e Pharma Fluid Bed Granulator
Drug,Tablet,And,Pill,Rotary,Press,Machine,In,In,The
High-shear mixers
rapidly blend, emulsify, and granulate powders with liquidsRotating shafts, impellers prone to corrosion & wear
Rotary Tablet Press
convert powders into granules by spraying a binding solution onto fluidized particles
HVAC systems
control temperature, humidity, and air quality

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