PlantOS – Infinite Uptime

Why PlantOS™

What this means for you?

Discover PlantOS™ in Frost & Sullivan Executive Interview

PlantOS™ is a layered intelligence ecosystem,
where advanced sensing meets vertical AI and on-demand expertise.

At its core, PlantOS™ combines:

Advanced Sensing Technology (MEMS & Piezoelectric sensors) gathering precision data
Collaborative, industry-specific AI that learns from every equipment it monitors
On-demand human intelligence to close expertise gaps instantly

From CFOs safeguarding ROI, to COOs chasing productivity, to Maintenance & Energy Managers driving plant reliability — PlantOS™ empowers every stakeholder to achieve, accelerate, and exceed KPIs

Advanced
Sensing Technology

PlantOS™ comes alive with advanced sensing technology, engineered to capture granular data in the harshest industrial environments. Our sensors don't just survive in extremes they thrive.

Advanced Sensing Technology

Engineered to Endure, Designed to Deliver
Sensors That Withstand Every Industrial Environment

Features

Wide range of working surface temperature: -20° C to 85° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3600 RPM such as

Blowers
Compressors
Pumps & Gearboxes

Features

Wide range of working surface temperature: -40° C to 120° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3900 RPM such as

High Speed Motors
High Speed Compressors
Corrosive Environment Pumps (SAP/PAP)

Features

Wide range of working surface temperature: -40° C to 150° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 2 RPM to 3900 RPM such as

Internal Bearings of Gearboxes
Hot rolling mills
Roller Press

Features

Compact Size & Light Weight
Wide range of working surface temperature: -40° C to 120° C
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 35 RPM to 12000 RPM such as

Extreme High-Speed Motors
Extreme High-Speed Compressors
Corrosive Environment Pumps (SAP/PAP)

Features

Wide range of working surface temperature: -20° C to 80° C
Battery Life >2Years – varies with duty cycle
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3600 RPM such as

Blowers
Pumps
Gearboxes

The PlantOS Process Edge Intelligence Unit offers seamless compatibility with SCADA, PLC, and DCS systems by efficiently sourcing data through tag reading. It captures critical process parameters—including temperature, pressure, and energy—and securely transmits this data to the collaborative AI within the PlantOS ecosystem for advanced analysis and optimization. Operating temperature -20 degrees to 60 degrees

Collaborative AI

Your Outcome Assistant

Meet the PlantOS™ Outcome Assistant, our collaborative AI that is

Trained on 80,000+ measurement locations (and growing!)
Optimized across Steel, Cement, Aluminium, Chemicals, Tires, Pharma, F&B, and more
Achieves 99.97% prediction accuracy

This is not just an algorithm — this is your extended plant intelligence.

From predicting bearing failures, to prescribing cost-saving maintenance activities, to alerting energy managers on KPI drifts, the Outcome Assistant translates data into direct actions that protect ROI, eliminate downtime, and safeguard workforce safety.