Prescriptive Maintenance

Prescriptive Maintenance

PlantOS™ – Rise of AI-assisted Decision Making

PlantOS™ Prescriptive Maintenance harnesses AI to move beyond prediction, providing clear
actions to prevent failures and optimize performance. It empowers decision-making with
data-driven insights that boost reliability and efficiency.

What is Prescriptive Maintenance

What is Prescriptive Maintenance
by PlantOS™?

Our Impact

AI-Powered Prescriptive Maintenance for Smarter, Reliable Operations

Prescriptive Maintenance by Infinite Uptime leverages PlantOSTM‘s AI-driven analytics to deliver precise, actionable insights and recommendations that tell you exactly what maintenance actions to take, when to execute them, and how to prioritize interventions for maximum equipment reliability and operational impact.
99.97% Equipment Availabilit
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Outcomes Delivered

Prescriptive Maintenance Designed
for Every Stakeholder

At Infinite Uptime, we deliver Prescriptive Maintenance services
tailored for key stakeholders across your organization
  • Eliminate
  • Reduce
  • Raise
  • Create
  • Safeguard
Frank CFO

Reduce

Conversion Cost per Unit Produced

Raise

Utilization Growth %

Safeguard

ROI / Value Creation per Unit Time per Unit Area

Chad COO

Reduce

Cost of Maintenance per Unit Produced

Raise

Safety & Risk Management

Safeguard

ROI / Production Agility

Derek CDO

Reduce

Digital Tool Scatter / Integration Complexity

Create

AI-driven Site-wise Dashboards + Schedules

Safeguard

ROI-centric Digital Transformation

Peter Plant Head

Raise

Output Growth %

Create

% Decisions Based on AI Prescriptions

Safeguard

Cost Competitiveness

Mike Maintenance Manager

Eliminate

Unscheduled Downtime Hours

Create

% AI Prescriptions Accepted & Acted Upon

Safeguard

Asset Reliability

Emaad Energy Manager

Reduce

Cost of Energy per Unit Produced

Safeguard

Energy Efficiency

Disha Digitalization Manager

Raise

Productivity Growth %

Create

Digital Ways of Working

Safeguard

Digital Transformation ROI

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World’s Most User-Validated
Prescriptive AI Platform 

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PlantOS™ Enabled Prescriptive Maintenance

How Does PlantOS™ Enable
Prescriptive Maintenance Excellence?

PlantOS™ delivers comprehensive Prescriptive Maintenance services through a unified
platform featuring five integrated functional modules designed to baseline, benchmark,
optimize, collaborate, and prescribe intelligent recommendations for critical rotating
equipment, auxiliary systems, static assets, and process optimization.

Sense
& Ingest

Outcome based selection, installation and ingestion of equipment and process data from parameter to plant level.

Administer &
Configure

Enables users to perform administrative tasks and access various Infinite Uptime applications within the PlantOS™ platform

Diagnose &
Analyze

Employs artificial intelligence to identify equipment faults & process variance.

Act
& Resolve

Empowers process and reliability teams with actionable insights to maximize availability and optimize efficiency & quality.

Collaborate &
Integrate

Features an AI driven applications for answering plant, equipment, and process related queries and provides API documentation for seamless integration with third party applications.

Production Outcomes

What is the Path to Achieve Production Outcomes through Prescriptive Maintenance?

The path to Production Outcomes through Prescriptive Maintenance involves leveraging AI-driven insights to systematically baseline current performance, benchmark against industry standards, optimize machine operations through actionable insights and recommendations, and collaborate across teams to prevent failures, minimize downtime, and ensure consistent production goals and operational excellence.

Infinite Uptime Framework

The Infinite Uptime
Prescriptive Maintenance Framework

At Infinite Uptime, we have developed a comprehensive framework to guide
you on the path to achieving superior production outcomes

PlantOSTM Asset Performance Management

Failure Modes & Effects Analysis (FMEA):
Failure Modes and Effects Analysis (FMEA) is a structured approach used to identify potential failure modes in a system, process, design, or service, and then assess the risk associated with those failures. The goal is to prioritize issues based on their severity, likelihood, and ability to detect them, so you can address the most critical problems first.
Risk-Based Inspection (RBI) is a powerful maintenance planning method used mostly in industries like oil & gas, chemical, power generation, and manufacturing. It helps prioritize inspection efforts based on risk, rather than doing inspections on a fixed calendar schedule.
It’s a strategic plan that aligns asset management activities with the organization’s overall business goals, aiming to maximize value, reduce risk, and optimize cost over the asset’s life cycle.
Online Diagnostics and Recommendations:
Our AI-powered system continuously monitors your critical and rotating equipment, providing real-time diagnostics and recommendations for optimal performance.
Turbine and Turbo Machine Monitoring:
PlantOSTM offers specialized monitoring capabilities for turbines and turbo machines, ensuring their reliability and efficiency.
Online Oil Analysis:
We integrate online oil analysis to detect and prevent lubrication-related issues, extending the life of your equipment.

Manual Periodic Diagnostics and Recommendations:
PlantOSTM covers auxiliary and static equipment, providing periodic diagnostics and recommendations for comprehensive reliability.

Thermography and Non-Destructive Testing:
Our system incorporates thermography and non-destructive testing techniques to identify potential issues without disrupting your operations.
Periodic Oil Analysis:
Regular oil analysis helps optimize lubrication and prevent premature wear and tear of your equipment.
We conduct thorough RCFAs to identify the root causes of failures and implement proactive maintenance measures to eliminate defects.
PlantOSTM helps you establish an effective lubrication management program, ensuring the right lubrication at the right time for your equipment.
Our system integrates with your CMMS to streamline task and schedule management, ensuring efficient execution of maintenance activities.
We continuously revisit and update FMEAs and maintenance schedules based on the latest data and insights, fostering a culture of continuous improvement.
Contextualize process parameter and equipment condition to proactively manage and avoid process induced faults

Say Goodbye to
Dashboards
Say Hello to
Outcomes

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